Production structure

Production is carried out by specialized production areas:

The main production Auxiliary production  Production quality control
Blank section Chief mechanic service Technical control Department
Machining stations Instrumental plot Laboratory of production control
Plot of heat treatment
Mechanical stretch

1. BLANKING-WELDING WORKSHOP

In procuring a plot is used modern equipment to allow processing steel sheets of different thicknesses:

  • semiautomatic VarioSynergic;
  • Inverter VIST 360;
  • installation of thermal cutting of Comet-m;
  • shearing press N3121, keyboards;

The blanking-welding station produced the following kinds of works:

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  • Equipment for steelmaking: ladle cars, slag ladles, spekatelnye trucks, machines of autopsy letki, mechanisms of Roto-clamping, Rotary platform
  • Lifting equipment: drums, plate, grab hooks, cranes-beams, beams, tongs, skip hoists
  • Construction systems: crane beams, columns
  • Reducer of various modifications
  • Mountain equipment: drums, coolers cooling return
  • Pickling baths with rubberizing

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  • Repair welding of rolling rollers;
  • Repair surfacing of crane wheels;
  • Repair coupling of rolling mill stands;
  • Repair pillows stand rolling mill.

2. THE SITE OF THE CURRENT IU HANI CHES COY ABOUT RA BOT KI

Turning

Using the work of Noah Kar Ki made details of rotation bodies: (shafts, wheels, axles, fingers, Zapf, flanges, rings, bushings, couplings, nuts, etc.).

Used equipment:

  • Universal Lathes: deep, deep 200-300-400, deep, DEEP-500, 1a665, 1A 660
  • CNC Lathes: deep, deep 200-300, RT755F3, RT911F3;
  • turning and boring machines: 1512; 1553.

Milling

Using milling about work carried out key preliminary and final machining of flat surfaces.

Used equipment:

  • bed type milling machine 6662
  • vertical milling machine 65A60F1-1.

Machining on boring machines

Using boring machines is carried out drilling and boring of holes, as well as handle notches and grooves.

Used equipment:

  • horizontal boring machines: 2A622F3, 2N637GF1, tools, 2N637F2I.

Complete machining on CNC machining centers

CNC machining centres represent a multifunction machine complexes with software control system. Machining Center equipped with movable working table (one or more) and avtosmeny tool. The Center is capable of processing blanks of various materials. Such machine-tool complexes have very wide technological possibilities, blagorodja turning table, large set of tools and a substantial range of changes of spindle speeds and feedrates.

Used equipment:

  • milling machining centers: p-500, VB4020;
  • turning-milling machining center CTX gamma 2000 TC.

Processing on grinding machines

Processing on grinding machines allows you to perform finishing operations by trimming the flat surfaces and surfaces of rotation bodies, with a view to achieving the best surface roughness and the accuracy.

Used equipment:

  • Universal cylindrical grinding machine 3U144;
  • cylindrical grinding machine 3A172B;
  • surface grinding machine tools;
  • Jig grinder 5SM.

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Gear treating machines Park allows you to perform:

  • cutting and polishing the tooth cylindrical shafts and wheels;
  • cutting tooth bevel spur gears;
  • cutting and polishing the tooth bevel gears with circular tooth.

Used equipment:

  • gear shaping machines: 5V161P, 494-1 EZS;
  • large hobbing machines: 5343, 5V375, 5A342;
  • small gear hobbing: EZS 658-380, 5v370;
  • gear-shaping machines: 5A283,: 5a250p;
  • machines for cutting and grinding of circular tooth-producing, 5A872;
  • gear grinding machines: 5M841, ZSTZ-1250.

3. FE TALK TER MO ON RA BOT KI

QUENCHING FURNACE

RLS-17.31.13/11.200 CHAMBER 1700H3100H1300 T -1100 ᵒ with 200 kW
CPA-11.23.09/11.120 CHAMBER 1100H2300H900 T -1100 ᵒ with 120 kW
SNO-6.12.5/11.50 CHAMBER 600H1200H500 T-1100 ᵒ with 50 kW
SNO-4.10.4/11.35 CHAMBER 400H1000H400 T-1100 ᵒ with 35 kW
SShO-12.35/11.180 SHAFT diam. Ø 1200 n-3500 T-1100 ᵒ with 180 kW

TEMPERING FURNACE

SShO-12.15/70.90 SHAFT Ø 1200HN-1500 T-700 ᵒ with 90 kW
SShO-32.10./70.250 SHAFT Ø3200H n-1000 T-700 ᵒ with 250 kW
RLS-60.40.31/120.35.28/700 DOUBLE CHAMBER FURNACES with ELECTRIC 6000H4000H3100/12000H3500H2800 T-700 ᵒ with 700kwh

 INDUCTION HEATING INSTALLATION (HDTV)

INSTALLING WHEEL SORBITIZACII

MASLJaNNAJa BATH-40 m ³

WATER BATH-40 m ³


4. IU JANOS BO ROCHE TH FE TALK

Plot consists of mechanical machining and Assembly departments.

Mechanical Department is equipped by unique equipment:

  • facing lathe DP-4/S2;
  • boring machine Skoda-1 and Skoda-2;
  • CNC boring machines 1516F3 (2 units);
  • CNC router 65A90F3.

In the Assembly Department is carried out by the Assembly of the finished product.

The Office is engaged in assembling products, ranging from small sites with weight up to 30 kg and ending at the large items weighing up to 80 tons, among which: gear, trolleys, drums, ladle cars, slag, manipulators, muldovye clamps, pliers, traverses, grapple, swing-pushing device head winder and uncoiler, tube cartridges, rollers, cranes-beams.


5. BA SERVICE HEADS BUT TH IU KHANI KA

The main task of the service is to provide uninterrupted equipment operation with minimal remontoobsluzhivanie. This is accomplished through a rational organization of maintenance of equipment during its operation, in order to prevent progressive wear and breakdowns, timely preventative maintenance equipment, modernization of obsolete, increased level of organizational-technical service the Chief mechanic.


6. INCE TROU MEN TAL TH FE TALK

The aim of the plot is designing, manufacturing and sharpening of all kinds of metal-cutting tools, such as: shaped cutters, drills, taps, zuboreznyj tool (worm, disk, finger Mills), endnotes and end mills, reamers, etc. The same manufacturing and repairing all types of tooling and fixtures such as: boring bars for deep drilling, equipment for grinding and finishing of gear wheels, mandrels for deep boring, grinding and polishing lathes, etc.

To ensure all needs of production tooling engineers plot yourself design and implement technology to produce a special cutting tool and snap: modular zuboreznyj tool of all kinds (disc cutters, worm finger), drills, taps, as well as the mandrel, gauges and other special equipment.


7. FROM THOSE CASES NEITHER CHES TO TH CON TRO LA

Technical control Department implements quality control of manufactured products according to the normative and technological documentation.

           The areas of its activity are:

  • incoming inspection of incoming materials, semi-finished products, components;
  • implementation of quality control at all stages of manufacture of structural subdivisions of the enterprise;
  • carrying out stage-by-stage control at all stages of production of the product;
  • conclusion on the results of the test;
  • documentation to the products (outfits, overhead, test reports, passports, certificates);
  • checking the quality of the work performed on the charts, logs, heat treatment, according to the results of laboratory tests;
  • participate in the checking equipment for technological precision and has the right to prevent processing in case of inconsistency between the products on the equipment;
  • analysing the occurrence of discrepancies products regulatory and technological documentation with a view to preventing further replication

The existing quality management system defines a quality management scheme in different units, rights and responsibilities in the field of quality.

Свежие новости

О­ОО «Маг­ма»
87547, а/я 47076, Ук­ра­ина, До­нец­кая об­ласть
г. Ма­ри­уполь, ул. Флотская 165
Тел.: +380(629) 560189
Факс: +380(629) 560192

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